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Why biocarbon for metallurgy?
Metallurgy is one of the most energy- and carbon-intensive industries.
Steel, silicon, and copper smelting processes have traditionally relied on fossil fuels like coke, which are major sources of greenhouse gas emissions, including CO₂.
Biocarbon and charcoal present an opportunity to significantly reduce emissions, improve energy efficiency, and enhance product quality.
Free from harmful impurities that could affect the final product, they ensure a stable thermal process and contribute to cleaner production.
Key Advantages of Biocarbon and Charcoal in Metallurgy:
Reduction of CO₂ Emissions by up to 50%: Achieved through the biogenic origin of biocarbon and charcoal.
Improved Metal Quality: Fewer impurities, such as sulfur and phosphorus, result in higher-grade metals.
Energy Efficiency: The high reactivity of biocarbon ensures faster and more efficient reduction processes.
Process Stability: Biocarbon enhances heat transfer, reduces heat losses, and ensures a more cost-effective smelting process.
The Use of Biocarbon and Charcoal in Silicon Production
Silicon is a vital element for many high-tech industries, including electronics, solar panels, and semiconductors.
However, the process of extracting silicon from silica (SiO₂) is highly energy-intensive and relies heavily on reducing agents such as coke. Replacing coke with biocarbon or charcoal offers new opportunities to lower CO₂ emissions and enhance the environmental sustainability of the process.
Technical Aspects:
• High Carbon Content: Biocarbon contains over 85% carbon, making it an efficient and powerful reducing agent.
• Low Ash Content: With an ash content of less than 3%, biocarbon ensures a cleaner process and minimizes waste generation.
Key benefits of biocarbon in silicon production
Reduction of CO₂ emissions by 30-50%
Biocarbon is of biogenic origin, making it a renewable alternative to fossil materials. Its use can significantly reduce greenhouse gas emissions.
Silicon purity
Biocarbon is free from heavy metals and other harmful impurities that could compromise the purity of the final product.
This is especially critical for the electronics and solar industries, where even trace impurities can impact the performance of silicon components.
Improved energy efficiency
Thanks to its properties, biochar promotes even heat distribution in furnaces, reducing energy consumption and enhancing the efficiency of the SiO₂ reduction process.
Reduction in gas cleaning costs
The reduced level of harmful emissions decreases the need for complex gas cleaning systems.
The Use of Biocarbon and Charcoal in Steel Production
Steel is one of the most widely used metals in the world, yet its production remains highly energy-intensive and a major source of CO₂ emissions.
Traditionally, steel production has relied on coke, which is used in blast furnaces to reduce iron from ore. Biocarbon and charcoal offer a sustainable alternative to coke, significantly lowering the environmental impact of this process.
Technical Aspects:
• Porosity: The high porosity of biochar enables more efficient chemical exchange during the smelting process.
• Low Impurity Content: The minimal presence of impurities enhances steel quality and reduces the levels of harmful elements.
Key benefits of biocarbon in steel production
Reduction of CO₂ emissions by 30-50%
Thanks to its biogenic origin, biocarbon significantly reduces greenhouse gas emissions, making steel production more environmentally friendly.
Improving steel quality
Biocarbon is free from impurities such as sulfur and phosphorus, which degrade steel quality. This enables the production of steel with enhanced mechanical properties, including improved strength and corrosion resistance.
Improved energy efficiency
Thanks to its high porosity and reactivity, biocarbon facilitates faster ore reduction, leading to lower energy costs.
Improved heat transfer
Biocarbon enhances heat transfer in blast furnaces, ensuring a more stable smelting process and reducing heat losses.
The Use of Biocarbon and Charcoal in Copper Production
Copper production is another industry where the use of biocarbon can offer significant benefits.
Copper is widely used in the electrical engineering industry, particularly in the production of conductors and electrical components.
Copper smelting is an energy-intensive process that generates substantial CO₂ emissions and other harmful substances.
Technical Aspects:
• High Carbon Content: Biocarbon, with over 85% carbon content, serves as a powerful reducing agent in the copper smelting process.
• Low Ash Content: Ensures fewer solid waste by-products, reducing the need for additional cleaning processes.
Key Advantages of Using Biocarbon in Copper Production
Reducing CO₂ and SO₂ emissions
The use of biocarbon reduces CO₂ and SO₂ emissions, making the process more environmentally friendly and lowering emission cleaning costs.
Cleaner copper
The use of biocarbon in production results in purer copper with fewer impurities, enhancing its conductivity — an essential factor for electrical applications.
Improved energy efficiency
Biocarbon promotes more uniform heat distribution in furnaces, reducing energy consumption and increasing smelting efficiency.
Optimization of smelting processes
The use of biocarbon reduces waste and enhances process efficiency, leading to shorter production times and lower costs.
General technical advantages of biocarbon and charcoal in metallurgy
Stability of chemical properties
Biocarbon contains a high carbon content (>85%) and low levels of impurities, ensuring a stable thermal process and improved metal quality.
Energy saving
The high reactivity of biocarbon enables more efficient metal reduction, shortening smelting times and reducing energy consumption.
Substitute for fossil fuels
Biocarbon serves as a replacement for coke and other fossil fuel sources, reducing dependence on non-eco-friendly resources.
General technical advantages of biocarbon
and charcoal in metallurgy
Stability of chemical properties
Biocarbon contains a high carbon content (>85%) and low levels of impurities, ensuring a stable thermal process and improved metal quality.
Energy saving
The high reactivity of biocarbon enables more efficient metal reduction, shortening smelting times and reducing energy consumption.
Substitute for fossil fuels
Biocarbon serves as a replacement for coke and other fossil fuel sources, reducing dependence on non-eco-friendly resources.
Contacts
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Ukraine, Volyn region, Lutsk district, Zhuravychi village, 25-a Peremohy str.
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+380673327732, +380673628245